Bespoke Relay Panel Manufacture

Bespoke Relay Panel Manufacture for Critical Infrastructure

Delta HV specialises in the design and manufacture of bespoke relay panels, protection panels and control switchgear for high-voltage and medium-voltage applications. Every panel we produce is engineered to precise specifications, ensuring reliable operation in mission-critical environments including substations, data centres, renewable energy installations and industrial facilities across the UK.

Custom Design Tailored to Your Application

No two projects are identical, and our relay panels reflect that. We work closely with consulting engineers, contractors and end clients to develop fully customised solutions that integrate seamlessly with existing systems. From single-phase protection relays to complex multi-feeder panels with integrated metering, communications and remote monitoring, we design panels that meet your exact technical and operational requirements.

Precision Manufacturing to BS EN Standards

All relay panels are manufactured in-house at our UK facility to BS EN 61439 and IEC standards. We use premium components from industry-leading suppliers, ensuring long-term reliability and compliance with the latest regulations. Our skilled engineers follow rigorous quality control processes at every stage, from initial wiring and assembly through to final inspection and type testing where required.

Factory Testing and Site Commissioning

Every panel undergoes comprehensive factory acceptance testing (FAT) before dispatch, including insulation resistance, continuity, functional testing of protection relays and simulation of operating conditions. Our team then provides full site commissioning services, ensuring your panels are correctly integrated, tested and operational. We deliver complete documentation including test certificates, relay settings and as-built drawings.

Advanced Protection and Control Systems

We integrate the latest digital protection relays and control systems, including Schneider Electric, Siemens, ABB and SEL devices. Our panels can incorporate overcurrent protection, earth fault protection, differential protection, busbar protection, auto-changeover systems and synchronising equipment. SCADA integration, Modbus and IEC 61850 communications are standard where required, providing full remote monitoring and control capability.

Compliance, Safety and Long-Term Support

All panels are designed with safety as the priority, incorporating appropriate interlocking, earthing, labelling and arc fault mitigation where specified. We provide ongoing technical support, spare parts supply and panel refurbishment services to extend the life of your assets. Our experienced team can also upgrade legacy panels with modern protection relays and communication systems, improving performance without the need for full replacement.

To enquire about this or any other of our services, please contact us today.

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RECENT CASE STUDIES

2MVA 11kV EV CHARGING STATION CONNECTION

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300MW 132/33kV DATA CENTRE DESIGN

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132kV ENERGY-FROM-WASTE CONNECTION

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PROUD TO COLLABORATE WITH